{"id":14328,"date":"2021-03-03T14:05:08","date_gmt":"2021-03-03T13:05:08","guid":{"rendered":"https:\/\/www.dienes.de\/additional-option-dust-suction-hood\/"},"modified":"2021-04-08T15:47:45","modified_gmt":"2021-04-08T13:47:45","slug":"additional-option-dust-suction-hood","status":"publish","type":"page","link":"https:\/\/www.dienes.de\/en\/additional-option-dust-suction-hood\/","title":{"rendered":"Additional option: Dust suction hood"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Dust generation <\/h2>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p class=\"wp-block-paragraph\">Low-dust cutting has always been in the focus of DIENES engineers and their research and development. DIENES innovations and patents have strongly contributed to the solution of this problem. One exapmple is the development of the additional option dust suction hood. The stability of the winder\/ slitting station, the material web guiding and support, as well as the knife holder design and adjustment play a decisive role in minimizing dust accumulation. But also the material combination of the knives has an influence on the dust generation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Despite all this, even if these factors are taken into account, the formation of dust can only be reduced not eliminated. In order to minimize disadvantages in production caused by dust, there is the possibility of dust extraction. The following parameters should be taken into account:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Place the suction device as close as possible to the cut<\/li><li>Flow velocity of the extraction system must be adapted to the machine speed and the type of dust<\/li><li>If the suction power is too low, only part of the cutting dust is removed<\/li><li>If the suction power is too high, there is a risk that the material web will be lifted by the bottom knife<\/li><li>Without additional measures, electrostatically charged particles adhere to the material web surface<\/li><li>With suction brushes, the dust collects between the bristles and can eventually fall as lumps onto the material web. In many cases, this leads to rejects.<\/li><li>Encapsulated hand protection must be geometrically adapted to the specified physical influencing variables<\/li><li>Dust should not accumulate in the suction nozzles<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Using the additional option dust suction hood<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Decisive for the effectiveness of the dust removal are the particle size, as well as the consistency of the dusts, whether they are rather dry or rather moist.  <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A basic distinction is made between suction from a base or suction of particles already in the air. Both types occur during the cutting process, whereby the suction of particles such as dust, fluff or fibers from a base, i.n this case the material web, requires higher negative pressures and an additional electrostatic discharge across the entire width of the material web.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The amount of dust generated during the cutting process is basically predetermined by the respective material to be cut, its thickness, the number of layers, and the chemical and physical properties. It should be borne in mind that there is no such thing as a dust-free cutting. For this reason, it is common practice to reduce the generated dust while cutting with the aid of the additional dust suction hood.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Have a look<\/h2>\n\n\n\n<figure class=\"wp-block-video\"><video height=\"1080\" style=\"aspect-ratio: 1920 \/ 1080;\" width=\"1920\" controls src=\"https:\/\/www.dienes.de\/wp-content\/uploads\/2020\/09\/Scherenschnitt_Manuell_Absaugung-mit-Schnapper-1.mov\"><\/video><figcaption>This video represents an example of a dust extraction hood and does not necessarily show the implementation of this additional function on the knife holder that brought you here.<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"> Dust suction hood<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Each shear cut knife holder has its own suction stub with nozzle. A flexible hose is attached to the nozzle to remove the cutting dust by generating a vacuum at the cutting point. Retrofitting suctions stubs to DIENES shear cut knife holders is possible.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A large part of the cutting edge dust is taken up by the suction unit. The suction stubs are installed behind the cutting knives (see web path). Suction units can be moved with the knife or easily relocated by means of a quick-release fastener. The vacuum power can be regulated at each knife.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Once the dust is in the system, it is sucked by the vacuum into the portable or permanently installed dust collection unit. This depends on the number of cutting blades. The dust falls into the chamber of the dust collection unit while the intake air is filtered and returned to the room.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Your advantages<\/h2>\n\n\n<ul class=\"checklist \">\n            <li class=\"checklist__item\">\n            <svg class=\"checklist__icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"32\" height=\"32\" viewBox=\"0 0 32 32\">\n    <circle class=\"b\" cx=\"16\" cy=\"16\" r=\"16\" stroke=\"none\" fill=\"none\"\/>\n    <circle cx=\"16\" cy=\"16\" r=\"15\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2px\"\/>\n    <path class=\"a\" d=\"M341.448,1670.314l4.6,4.6,10.259-10.259\" transform=\"translate(-333 -1654)\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2px\"\/>\n<\/svg>\n            <span class=\"checklist__item-text\">Cutting dust no longer falls onto the fabric webs <\/span>\n        <\/li>\n            <li class=\"checklist__item\">\n            <svg class=\"checklist__icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"32\" height=\"32\" viewBox=\"0 0 32 32\">\n    <circle class=\"b\" cx=\"16\" cy=\"16\" r=\"16\" stroke=\"none\" fill=\"none\"\/>\n    <circle cx=\"16\" cy=\"16\" r=\"15\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2px\"\/>\n    <path class=\"a\" d=\"M341.448,1670.314l4.6,4.6,10.259-10.259\" transform=\"translate(-333 -1654)\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2px\"\/>\n<\/svg>\n            <span class=\"checklist__item-text\">Reduction of downtimes due to dust-related cleaning work <\/span>\n        <\/li>\n            <li class=\"checklist__item\">\n            <svg class=\"checklist__icon\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"32\" height=\"32\" viewBox=\"0 0 32 32\">\n    <circle class=\"b\" cx=\"16\" cy=\"16\" r=\"16\" stroke=\"none\" fill=\"none\"\/>\n    <circle cx=\"16\" cy=\"16\" r=\"15\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2px\"\/>\n    <path class=\"a\" d=\"M341.448,1670.314l4.6,4.6,10.259-10.259\" transform=\"translate(-333 -1654)\" fill=\"none\" stroke=\"currentColor\" stroke-width=\"2px\"\/>\n<\/svg>\n            <span class=\"checklist__item-text\">Reduction of maintenance and repair costs <\/span>\n        <\/li>\n    <\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\"><aside class=\"sidebar\">\n    \n            \n        <div class=\"sidebar-box\">\n    \n                            <h3 class=\"headline headline--h3 sidebar-box__headline\">Get in contact<\/h3>\n\n                                <div class=\"sidebar-contact-details\">\n    <div class=\"sidebar-contact-details__label sidebar-contact-details__name\"><\/div>\n\n            <div class=\"sidebar-contact-details__row\">\n            <span class=\"sidebar-contact-details__label\">Phone:<\/span>\n            <span>+49 2206 605-0<\/span>\n        <\/div>\n    \n    <\/div>\n                                <div>\n    <a href=\"https:\/\/www.dienes.de\/en\/contact\/\" target=\"\" class=\"sidebar-box__link  link \">\n        <span class=\"link__text\">\n            Contact us\n        <\/span>\n    <\/a>\n<\/div>\n            <\/div>\n    <\/aside>\n\n\n<aside class=\"sidebar\">\n    \n            \n        <div class=\"sidebar-box\">\n    \n                            <h3 class=\"headline headline--h3 sidebar-box__headline\">360\u00b0 performance from a single source<\/h3>\n\n    <div class=\"sidebar-box__text\"><p>In addition to our products, we offer many benefits, services and training opportunities.<\/p>\n<\/div>\n                                <div class=\"circle-360\">\n            <a href=\"https:\/\/www.dienes.de\/en\/products\/knife-holders\/\" target=\"\" class=\"circle-360__button button button--secondary\">Knife holders<\/a>\n            <a href=\"https:\/\/www.dienes.de\/en\/services\/slitting-academy\/\" target=\"\" class=\"circle-360__button button button--secondary\">Slitting Academy<\/a>\n            <a href=\"https:\/\/www.dienes.de\/en\/services\/regrinding-service\/\" target=\"\" class=\"circle-360__button button button--secondary\">Regrinding Service<\/a>\n            <a href=\"https:\/\/www.dienes.de\/en\/products\/slitting-systems\/\" target=\"\" class=\"circle-360__button button button--secondary\">Slitting Systems <\/a>\n            <a href=\"https:\/\/www.dienes.de\/en\/services\/technical-support\/\" target=\"\" class=\"circle-360__button button button--secondary\">Technical Support<\/a>\n    <\/div>\n            <\/div>\n            \n        <div class=\"sidebar-box\">\n    \n                            <h3 class=\"headline headline--h3 sidebar-box__headline\">Regrinding service<\/h3>\n\n    <div class=\"sidebar-box__text\"><p><span style=\"display: inline !important; float: none; background-color: #ffffff; color: #000000; font-family: 'Open Sans',Open Sans,'Open Sans','Helvetica Neue',Helvetica,Arial,sans-serif; font-size: 16px; font-style: normal; font-variant: normal; font-weight: 300; letter-spacing: normal; orphans: 2; text-align: left; text-decoration: none; text-indent: 0px; text-transform: none; -webkit-text-stroke-width: 0px; white-space: normal; word-spacing: 0px;\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-2027\" src=\"https:\/\/www.dienes.de\/wp-content\/uploads\/2020\/02\/Nachschleifservice-300x210.jpg\" alt=\"Scharfschleifen eines Rundmessers\" width=\"300\" height=\"210\" srcset=\"https:\/\/www.dienes.de\/wp-content\/uploads\/2020\/02\/Nachschleifservice-300x210.jpg 300w, https:\/\/www.dienes.de\/wp-content\/uploads\/2020\/02\/Nachschleifservice.jpg 475w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/span><\/p>\n<p>Benefit from our professional regrinding service at DIENES and the certified DIENES partners worldwide. You can request the time- and cost-saving regrinding service online or by phone at +49 2206 6050.<\/p>\n<\/div>\n                                <div>\n    <a href=\"\/leistungen\/nachschleifservice\/\" target=\"\" class=\"sidebar-box__link sidebar-box__link--button button  \">\n        <span class=\"\">\n            Service form\n        <\/span>\n    <\/a>\n<\/div>\n            <\/div>\n            \n        <div class=\"sidebar-box\">\n    \n                            <h3 class=\"headline headline--h3 sidebar-box__headline\">Our quality promise <\/h3>\n\n    <div class=\"sidebar-box__text\"><p>We have committed ourselves to clear quality rules in development and especially in production, which already take effect with our suppliers for raw materials:<\/p>\n<\/div>\n                                <div>\n    <a href=\"https:\/\/www.dienes.de\/unser-qualitaetsversprechen\/\" target=\"\" class=\"sidebar-box__link sidebar-box__link--button button  \">\n        <span class=\"\">\n            Learn more about DIENES quality\n        <\/span>\n    <\/a>\n<\/div>\n            <\/div>\n    <\/aside>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">That might also be of your interest<\/h2>\n\n\n\n\n\n\n<div class=\"teaser-media teaser-media--right teaser-media--block   js-rellax-wrapper \"\n     data-parallax-selector=\".js-parallax-teaser\"\n     data-parallax-breakpoint=\"992\">\n                    <div class=\"teaser-media__body-wrapper js-parallax-teaser\"\n         data-rellax-speed=\"1\"\n         data-rellax-min=\"-120\"\n         data-rellax-max=\"120\">\n        <div class=\"teaser-media__body\">\n            <div class=\"teaser-media__content\">\n                <h3 class=\"headline headline--h3 headline--underscore\">Slitting Academy<\/h3>\n                <p>At the DIENES Slitting Academy you can, among other things, have individual quality analyses carried out in order to optimize your production process in a targeted manner and have yourself and your employees trained in the theory and practice of modern cutting systems.<\/p>\n\n\n                            <\/div>\n                            <div class=\"teaser-media__link-wrapper teaser-media__link\">\n                        \n    <a href=\"https:\/\/www.dienes.de\/en\/services\/slitting-academy\/\" target=\"\" class=\"button \" title=\"Our Slitting Academy\">\n        <span class=\"\">Our Slitting Academy<\/span>\n    <\/a>\n\n                <\/div>\n                    <\/div>\n    <\/div>\n\n                    <div class=\"teaser-media__image-wrapper lazyload js-parallax-teaser\"\n             data-bg=\"https:\/\/www.dienes.de\/wp-content\/uploads\/2020\/02\/Schneidakademie-DIENES.jpg\"\n             data-rellax-speed=\"1\"\n             data-rellax-min=\"-50\"\n             data-rellax-max=\"50\"\n        >\n        <\/div>\n    \n    \n    <\/div>\n\n\n\n\n\n\n<div class=\"teaser-media  teaser-media--block   js-rellax-wrapper \"\n     data-parallax-selector=\".js-parallax-teaser\"\n     data-parallax-breakpoint=\"992\">\n                        <div class=\"teaser-media__image-wrapper lazyload js-parallax-teaser\"\n             data-bg=\"https:\/\/www.dienes.de\/wp-content\/uploads\/2019\/10\/Technischer_Support.png\"\n             data-rellax-speed=\"1\"\n             data-rellax-min=\"-50\"\n             data-rellax-max=\"50\"\n        >\n        <\/div>\n    \n    \n                <div class=\"teaser-media__body-wrapper js-parallax-teaser\"\n         data-rellax-speed=\"1\"\n         data-rellax-min=\"-120\"\n         data-rellax-max=\"120\">\n        <div class=\"teaser-media__body\">\n            <div class=\"teaser-media__content\">\n                <h3 class=\"headline headline--h3 headline--underscore\">Technical Support<\/h3>\n                <p>In addition to seminars and training courses, we also offer our customers a 48h regrinding service, a slitting laboratory, troubleshooting and Kaizen analyses. With these offers, as with our products, you can expect absolute high quality.<\/p>\n\n\n                            <\/div>\n                            <div class=\"teaser-media__link-wrapper teaser-media__link\">\n                        \n    <a href=\"https:\/\/www.dienes.de\/en\/services\/technical-support\/\" target=\"\" class=\"button \" title=\"Technical Support\">\n        <span class=\"\">Technical Support<\/span>\n    <\/a>\n\n                <\/div>\n                    <\/div>\n    <\/div>\n\n    <\/div>\n","protected":false},"excerpt":{"rendered":"<p>Dust generation Low-dust cutting has always been in the focus of DIENES engineers and their research and development. DIENES innovations and patents have strongly contributed to the solution of this problem. One exapmple is the development of the additional option dust suction hood. The stability of the winder\/ slitting station, the material web guiding and [&hellip;]<\/p>\n","protected":false},"author":26,"featured_media":6915,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-14328","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Additional option: Dust suction hood - DIENES<\/title>\n<meta name=\"description\" content=\"Dust can cause delays and additional costs during production. 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